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What is stud welding?

Stud welding is a process that attaches studs (threaded rods) to a metal surface. Widely used in steel construction and reinforced concrete.

Process:

  • The stud is placed in a special gun with a ceramic ferrule (arc shield)
  • An electric arc is created between the stud and the plate; the current and arc time are set from the stud and gun manufacturer's data sheet for the diameter used
  • The ceramic ferrule contains the molten metal and protects the arc

Applications in Quebec:

  • Shear connectors: Studs welded onto steel beams before concrete pouring. Create composite steel-concrete action
  • Anchors: Steel plates attached to concrete (with pre-welded studs)
  • Insulation: Studs for attaching insulation and cladding to metal roofs

Standards:

  • Studs certified per CSA W59 (shear connectors)
  • Common diameters: ½ in (12.7 mm), ¾ in (19 mm), ⅞ in (22 mm)
  • Qualification test: the bend test required by the applicable standard (the stud must not crack)

Stud welders' pay follows the welder trade: the NOC 72106 profile published by the Government of Quebec gives the hourly wage for all of Quebec.

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